[TOP 6 iSSUES} Ford Transit Transmission COMMON Problems & Solutions

Last Updated on July 28, 2023 by Robert Wilson

In this informative article, we will discuss the most common Ford Transit Connect Van problems, including rusting door hinges, a dirty throttle body, and a failing transmission.

Learn about the potential solutions and expert tips to address these issues effectively.

The Ford Transit Connect Van is a versatile and reliable vehicle widely used for commercial and personal purposes.

While it offers excellent performance and functionality, like any automobile, it may experience certain problems over time.

In this comprehensive guide, we will focus on the most common issues faced by Ford Transit Connect Van owners – rusting door hinges, dirty throttle body, and a failing transmission.

By understanding these problems and their solutions, you can ensure the longevity and smooth functioning of your van.

Common Ford Transit Connect Van Problems

1. Rusting Door Hinges:

Issues: corroded door hinges, door hinge maintenance

Rusting door hinges are a prevalent issue in Ford Transit Connect Vans, especially in regions with harsh weather conditions or high humidity levels. Over time, exposure to moisture and road debris can lead to corrosion, affecting the smooth opening and closing of doors.


To prevent rusting door hinges, regular maintenance is essential. Clean the hinges with a rust dissolver or a mixture of vinegar and water. After cleaning, apply a protective lubricant or silicone spray to keep the hinges functioning smoothly. Inspect the hinges periodically and address any signs of rust promptly to avoid more extensive damage.

2. Dirty Throttle Body:

Issues: throttle valve deposits, throttle response issues

A dirty throttle body can result in poor engine performance and reduced throttle response in Ford Transit Connect Vans. Dust, dirt, and carbon deposits can accumulate on the throttle valve, affecting the air-fuel mixture and engine efficiency.


Cleaning the throttle body can significantly improve the van’s performance. First, locate the throttle body and remove it carefully. Use a throttle body cleaner and a soft brush to remove deposits gently. Avoid using harsh chemicals or abrasive materials that can damage the delicate components. After cleaning, reinstall the throttle body and reset the vehicle’s electronic control unit (ECU) to ensure optimal performance.

3. Ford Transit Transmission Failing:

Issues: transmission failure, transmission not engaging

A failing transmission is one of the most serious and expensive problems faced by Ford Transit Connect Van owners. Symptoms of transmission issues may include rough shifting, slipping gears, or unusual noises.


Preventive maintenance is vital to extend the life of your van’s transmission. Regularly check the transmission fluid level and quality as low or contaminated fluid can cause significant damage. Follow the manufacturer’s recommended service intervals for transmission fluid changes. If you experience any transmission-related symptoms, seek immediate professional assistance to diagnose the problem and perform necessary repairs.

Ford Transit 2.2 TDCi Injector

The Ford Transit 2.2 TDCi is a popular and reliable diesel engine known for its performance and fuel efficiency.

However, like any complex machinery, it may experience injector problems that can affect its overall performance.

In this section, we will explore the most common injector issues faced by Ford Transit 2.2 TDCi owners and provide valuable information to overcome these challenges.

Whether you are a fleet manager or an individual vehicle owner, our guide will equip you with the knowledge and understanding to deal with these problems confidently.

Ford Transit 2.2 TDCi Injector Problems

The Ford Transit 2.2 TDCi injector problems listed below are crucial to address promptly to ensure the smooth functioning and longevity of your vehicle’s diesel engine.

1. Injector Clogging:

Causes: diesel injector blockage, clogged injector symptoms

One of the primary issues faced by Ford Transit 2.2 TDCi owners is injector clogging. Over time, diesel fuel deposits and contaminants can accumulate in the injectors, obstructing the proper flow of fuel into the combustion chamber.


To prevent and resolve injector clogging, use high-quality diesel fuel and adhere to the manufacturer’s recommended fuel filter replacement intervals. Regularly using fuel additives designed to clean injectors can also help keep them free from deposits. If the injectors are severely clogged, professional cleaning or replacement may be necessary.

2. Injector Leaks:

Causes: diesel injector leakage, fuel leakage from injectors

Injector leaks can occur due to worn-out seals or damaged injector components. These leaks lead to fuel wastage and can negatively impact engine performance.


If you suspect an injector leak, inspect the injectors carefully for signs of fuel seepage or odor. Replace any faulty seals or damaged components promptly. Seek the assistance of a qualified mechanic if you are unsure about the diagnosis or repair process.

3. Injector Misfiring:

Causes: diesel injector misfires, engine misfiring

Injector misfiring can result from a malfunctioning injector that fails to deliver the precise amount of fuel required by the engine cylinders.


Use high-quality fuel and keep the injectors clean to reduce the chances of misfiring. Regularly inspect the injectors for signs of wear or damage and replace any faulty injectors promptly. Proper maintenance can help prevent injector misfiring and optimize engine performance.

4. Injector Knocking Noise:

Causes: injector tapping sound, knocking at idle

A knocking noise from the injectors, especially at idle, can be a sign of issues with the fuel injectors.


If you hear unusual noises from the injectors, have them inspected by a qualified mechanic. The knocking noise could be due to a faulty injector or other engine-related problems that require attention.

5. Injector Seal Failure:

Causes: injector O-ring issues, fuel leakage from injector seals

Injector seal failure can lead to fuel leakage, affecting fuel efficiency and engine performance.


Inspect the injector seals regularly for signs of wear or damage. Replace any worn-out or damaged seals promptly to prevent fuel leakage and maintain engine efficiency.


Q: Can I Prevent Rusting Door Hinges in My Ford Transit Connect Van?

Issues: door hinge care, rust prevention

A: Yes, you can prevent rusting door hinges by regularly cleaning and lubricating them. Perform inspections to catch signs of rust early and address them promptly.

Q: How Often Should I Clean the Throttle Body?

Issues: throttle maintenance frequency, carbon deposit removal

A: It is recommended to clean the throttle body every 30,000 to 50,000 miles or as per your vehicle’s maintenance schedule. However, if you experience reduced throttle response, consider cleaning it more frequently.

Q: Are Transmission Problems Common in Ford Transit Connect Vans?

Issues: transmission reliability, frequent transmission issues

A: While the Ford Transit Connect Van is generally reliable, transmission problems can occur due to various factors, including lack of maintenance, aggressive driving, or manufacturing defects.

Q: How Do I Know if My Transmission is Failing?

Issues: signs of transmission failure, failing transmission symptoms

A: Signs of a failing transmission may include rough shifting, slipping gears, delayed engagement, and transmission fluid leaks. If you experience any of these symptoms, it’s crucial to have your van inspected by a qualified mechanic.

Q: Can I Drive With a Failing Transmission?

Issues: driving with transmission issues, transmission safety

A: Driving with a failing transmission is not recommended as it can lead to severe damage and potential safety hazards. Address transmission problems promptly to avoid costly repairs and ensure safe driving.

Q: How Expensive Are Transmission Repairs for Ford Transit Connect Vans?

Issues: transmission repair costs, affordability

A: The cost of transmission repairs can vary depending on the extent of the damage and the parts needed. Early detection and timely repairs can help minimize expenses.


As a Ford Transit Connect Van owner, being aware of common problems like rusting door hinges, a dirty throttle body, and a failing transmission is essential to maintain your vehicle’s performance and reliability.

Regular maintenance, prompt attention to issues, and seeking professional help when needed can ensure a smooth and trouble-free driving experience.

By taking proactive measures, you can keep your Ford Transit Connect Van in good condition!


  • Robert Wilson

    Introducing Robert Wilson, your go-to source for automotive technical solutions. With 5 years of industry experience and a mechanical engineering background, Robert's expertise was honed at the heart of Ford Motors in Michigan back in 2010. Join him on this blog as he shares his knowledge and practical fixes to keep your vehicles running at their best.

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